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Innovative mechanical design services

Manufacturing Services

After I help you complete your product design, the next step is to help you with the manufacture of your product to meet your investment.

Solve Complex Manufacturing Process Problems 

I understand the challenges facing manufacturing today, including the need to operate efficiently to remain competitive.

The challenges of poor quality and low manufacturing productivity often can be traced back to processes that happen long before the product hits the shop floor. They begin with product line complexity, product design, scheduling, and sourcing. I can help clients address those sources of problems, build industrial simulation models for current and future processes, and implement lean manufacturing techniques that improve their productivity.

Build Your Simulation Model 

A simulation model aims to help you gain a deeper understanding of your business system and work on improving it holistically. Ideally, once you have built your simulation model, you will be able to experiment with different variables in order to better optimize your system

Time Study

Process Improvement Keywords

Conducting time studies is crucial for enhancing your manufacturing processes, both now and in the future. I can assist you in conducting time studies for your existing manufacturing processes. By analyzing the results, we can identify which tasks add value and which do not, eliminating unnecessary steps and improving efficiency. This way, we can save valuable time, which can be utilized for more critical projects.

Value Stream Mapping (VSM)

Lean manufacturing implementation

Value Stream Mapping (VSM) is a special flow chart that uses symbols known as "The Language of Lean" to depict and improve the flow of inventory and information.
I define “value” as any activity the customer is willing to pay for.
I can build current and future value stream maps.
Our goals for future value stream mapping are to reduce waste, reduce labor costs, reduce inventory, increase throughput, and increase profits.

Manufacturing Shop Floor Layout Design

Kaizen methodology in engineering

My optimal floor plan layout is adaptive and responsive to service demand cycles.
I start your floor plan layout from paper to cardboard city. The cardboard city is the first step we take from the theoretical world to the real world.

Industrial simulation Model

Industrial workflow automation

I can build simulation models for current or I can assist you in predicting the performance of existing or proposed systems under varying configurations or operating policies. This valuable process is conducted before any changes are made to the current system or the construction of a new system takes place to ensure that potential bottlenecks, underutilization or overutilization of resources, and failure to meet specified system requirements are avoided. 
 
To accomplish this, I utilize FlexSim 3D Simulation Software for modeling processes. This software can simulate a variety of processes such as manufacturing, packaging, warehousing, material handling, supply chain, and more. The simulation model is equipped with a powerful array of tools, from a true-to-scale 3D display to a comprehensive collection of statistical reports that can provide insight into any aspect of performance.

Statistical Analysis 

Continuous improvement in production

Once I've gathered the data, I can analyze it to identify the most appropriate probability. This analysis guarantees that you will utilize the best statistical approach tailored to your.

Each data point exhibits distinct behavior. Recognizing the nature of this behavior or probability distribution enables you to identify the most fitting probability distribution for your data set. This ensures that you can confidently choose the right statistical analysis for your data.

Output Result Example

Six Sigma process optimization
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